Los Alamos National Laboratory Overview of the SAVY-4000 Design: Meeting the Challenge for Worker Safety

Year
2012
Author(s)
Paul Smith - Los Alamos National Laboratory
D. Kirk Veirs - Los Alamos National Laboratory
Timothy A. Stone - Los Alamos National Laboratory
Timothy A. Stone - Los Alamos National Laboratory
Paul H. Smith - Los Alamos National Laboratory
Jonathon Teague - Los Alamos National Laboratory
Michael Blair - Los Alamos National Laboratory
Abstract
Incidents involving release of nuclear materials stored in containers of convenience such as food pack cans, slip lid taped cans, paint cans, etc. has resulted in defense board concerns over the lack of prescriptive performance requirements for interim storage of nuclear materials. Los Alamos National Laboratory (LANL) has shared in these incidents and in response proactively moved into developing a performance based storage container design, the SAVY-4000. The SAVY-4000 is the first vented general use nuclear material container demonstrated to meet the requirements of DOE M 441.1-1, Nuclear Material Packaging Manual. The SAVY-4000 is an innovative and creative design demonstrated by the fact that it can be opened and closed in a few seconds without torque wrenches or other tools; has a built-in, fire-rated filter that prevents the build-up of hydrogen gas, yet retains 99.97% of plutonium particulates, and prevents release of material even in a 12 foot drop. Finally, it has been tested to 500C for 2 hours, and will reduce the risk to the public in the event of an earthquake/fire scenario. This will allow major nuclear facilities to credit the container towards source term Material at Risk (MAR) reduction. The container was approved for nuclear material storage in the TA-55 Plutonium Facility on March 15, 2011, and the first order of 79 containers was received at LANL on March 21, 2011. The first four SAVY-4000 containers were packaged with plutonium on August 2, 2011. Key aspects of the SAVY- 4000 vented storage container design will be discussed which include design qualification and testing, implementation plan development and status, risk ranking methodology for re-packaging, in use implementation with interface to LANMAS, surveillance strategy, the design life extension program as enhanced by surveillance activities and production status with the intent to extend well beyond the current five year design life.